Thursday, May 24, 2018

Choosing the Right Accessories for Your Hydraulic System

When it comes to hydraulic systems, your concerns for safety compliance shouldn’t end with ensuring your hoses meet Australian safety standards. It is equally important that all your hydraulic fittings, couplings, washers, o-rings, and other accessories are also up to scratch.

hydraulics perth

Failure to ensure all of your hydraulic accessories are safety compliant can lead to financial loss, injury or death of workers – and even criminal convictions and hefty fines.

Why Hydraulic Accessories Are Important

The same factors in hydraulic systems that give them their immense power and utility also make them potentially dangerous. Hydraulic fluid, often at very high temperatures, being pumped under incredibly high pressure – high enough to power heavy machinery – it’s an inherently volatile situation that must be tamed to be safe.
Think of hydraulic power as a lion. The hose is its cage, and you naturally want this to be up to standard, reliable, regularly inspected, and so on. But hydraulic accessories are the bolts, pins, locks, and other essential parts of the cage that held it together. If either the cage itself or the components holding it together and securing it are faulty, you might end up as dinner.

The Risks of Sub-Par Accessories

The problems associated with industrial hose fittings and other hydraulic accessories that don’t meet Australian safety standards range from life-threatening to profit-destroying, or even both. If the fittings or couplings holding an operational hydraulic hose in place come loose, your operation will lose huge amounts of costly hydraulic oil as the pressurized fluid sprays out of the machine.
Any workers nearby will be in grave danger of both striking injuries from the flailing hose and serious burns from the heated hydraulic fluid. Less dramatically, faulty washers or corroded hydraulic fittings can lead to wasteful leaks that will drip profits away over the long term.

Legal Risks

Aside from the tragedy of an injured or killed worker, your company could also face legal ramifications. If an incident is found to be the result of industrial hoses or fittings that failed to meet safety standards – either in design, manufacture, installation, or maintenance – you could face hefty fines and possibly criminal convictions.

How to Ensure Your Hydraulic Accessories Comply

The first and most important way to ensure compliance is to get the right accessories in the first place. No amount of maintenance is going to help if the parts are sub-standard in the first place. The hydraulic accessories you choose must be manufactured to meet relevant Australian safety standards. You also need to check that they are rated to withstand the pressure you’ll be putting them under and to deal with surges.
At Hose Right, our wide range of hydraulic accessories, stainless steel fittings, pneumatic couplings, and other components are all manufactured to meet the highest Australian safety standards. Our expert team will also discuss your specific hydraulic system and help you ensure you choose the right products to suit its needs.

Compliant Installation and Maintenance

The installation also needs to be carried out strictly according to the manufacturer’s guidelines and avoiding common causes of hose or fitting failure.
Just as important as having the right product installed correctly is regular maintenance to keep it functioning well. Check your user manual to establish the best timeframe for scheduled maintenance and ensure it is carried out safely and thoroughly

Content Source

Tube Vs. Hose: The Pros and Cons

When the time comes to chose between a tube or a hose for your hydraulic needs, there’s a lot to take into account. You need to ask yourself some questions in order to pick the correct solution for your needs. For example:

Hose-right-wangara-hose-vs-tube

  • When would you use a metal tube over a hose?
  • When would you pick a hose over a metal tube?
  • Is it even possible to replace a metal tube assembly with a hose? If so, should you do so?
Both options have their good and bad points dependent on the application they’re to be used for. A piece of hydraulic equipment can have both fittings in different parts of the system. Generally speaking, tubes are best used near heat sources whereas a hose is best used if it’s to be attached to any moving parts for instances, where high vibration is present. If you’re still in two minds in terms of weighing up the benefits of each, take a look:

Benefits of Using Tube
Some of the benefits of tube include:
  • Generally not as heavy as hose
  • Consistent dimensions even under pressure
  • Higher dissipation of heat
Drawbacks of Using Tube
some major drawbacks of using tube include:
  • Only useful in rigid applications
  • The maximum length of 20 feet
  • Corrodes easily
  • Transfers any vibration to other components
  • Bad heat insulation
Benefits of Hose
 If you’re considering using a hydraulic hose, bear in mind the following:
  • Generally less likely to corrode
  • Good heat insulation
  • Flexible enough to be used in dynamic applications
  • Longer lengths than tube available
  • Easily installed in hard-to-reach places
  • No transfer of noise and vibration
Drawbacks of Hose
Hose tends to be a good choice for many applications, but, as with everything, there are some drawbacks.
  • Limited temperature range for operating
  • Heavier
  • Tends not to dissipate heat well
  • Fittings can corrode
If you’re looking for more information on hydraulic hoses or are looking for hydraulic hose repair, Perth-based company Hoseright can help. Contact us today on 08 9409 7375.

Content Source