Take Advantage of 24/7 Maintenance Services

The team at Hoseright is proud to offer 24/7 mobile maintenance services for hydraulic systems in Perth and regional Western Australia. You never know when your hydraulic system might break down – if it’s the middle of the night and you’re hemorrhaging money you shouldn’t have to wait until business hours to get the problem fixed!

Many operations can’t function or conduct business at all without a fully-functioning hydraulic system. It’s important to have an expert team who can fix your problems where you are, and when you need them so that you don’t need to deal with the stress of missed workdays and lost revenue.

Situations That Call for 24/7 Support

Many industries are heavily reliant on hydraulic systems and it is important to have support available at all times. For example:

Hydraulics in Trucks

Whether you are a council garbage man using a hydraulic arm to empty wheelie bins or a long-haul trucker using hydraulic lifts to load and unload freight, the chance is if you’re working with trucks you’re working with hydraulics. When that hydraulics fail it’s usually impossible or unsafe to continue with your job until they’re fixed. With 24/7 services it doesn’t matter if your hydraulics fail during a 3am transportation run; a team can have you back on the road before sunrise.

Hydraulics in Mining

The mining industry relies on hydraulic systems at almost all levels of operation, from trucks with hydraulic lifters to hydraulic diggers and even extremely high-pressure hoses for hydraulic mining. Most mines run both day and night, so without prompt, efficient, 24/7 maintenance services, an entire night’s profits could be wasted away due to faulty hydraulics.

Hydraulics on the Farm

Australian agriculture also relies heavily on hydraulic technologies to operate smoothly. There are hydraulic seeders, hydraulic trimmers to keep fruit trees in check, and most tractors use hydraulic technology as well. It doesn’t matter if you’re running a large industrial food operation or a small organic farm if your technology fails you’ll be losing money – not to mention potentially creating shortages in the food supply! 24/7 support that can fix your problem on-site is essential.

Our World Class Technicians Can Help

No matter what problem has arisen in your hydraulic system, Hoseright’s technicians will expertly diagnose the issue and fix it as efficiently as possible without sacrificing quality workmanship. Our team works with top of the line new hydraulics systems, including high-performance systems that need to be kept in excellent condition, as well as difficult older systems that need a bit more elbow grease. We also stock only the highest quality industrial Hose Fittings and can carry out the professional installation of any parts needing replacement.

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The Hidden Dangers of Corrosion

The effects of corrosion on our hydraulics system are never good, and they can even be catastrophic. Corroded fittings are one of the key signs you should look for when assessing the health of your hydraulic equipment.

6 Signs You Should Replace Your Hydraulic Hose

Hoses and fittings are central to your hydraulic systems and looking after them is important. Today we’re going to give you some insights into your hydraulic hoses, as well as 6 signs that you should replace your hoses.

The Life Cycle of Hydraulic Hoses

There is no simple answer to the question ‘how long will my hydraulic hoses last?’ It depends on the quality of the hoses and the hydraulic fittings, as well as how you’re using them and under what circumstances. As a general rule you should replace your hoses and fittings every 1-2 years, but don’t take that as a gospel.

Keep a logbook of all replacements and any equipment failures that occur. Over time, this should give you an accurate idea of the real lifespan of hydraulics hoses in your operation.

Preventative Replacement

As well as scheduled replacements, you’ll need to be vigilant about looking for signs of wear and tear in your hydraulics. In 80% of hose failures, the culprit is external damage such as pulling, kinking, abrasion, or crushing. These stresses don’t always happen uniformly over time. There’s always the chance a hose could be pushed to breaking point well ahead of its scheduled replacement.

Warning Signs

If you notice any of the following signs during a regular check or at any other time, you should replace your hydraulics hoses and/or fittings as soon as possible:

Look Out for Crushed Hoses

Crushed hoses can lead to pressure build up and cause leaks lead to hoses bursting.

Oil Leaks Around Your Hose

These may indicate that the whole assembly needs to be replaced, but you may only need to replace the fitting themselves. Get a professional opinion before deciding.

Exposed Wire

Any exposed wire is a sign that significant abrasion is occurring and that you need to replace the hose.

Extensive Hose Damage

Some small scuffs and nicks in the outer cover of the hose are normal. If you see damage that goes beyond this, it’s time for a replacement.

Kinks in the Hose

Kinks may indicate incorrect routeing with bend radiuses below the minimum specified by the manufacturer. If these kinks show signs of damage, replace your hose. You may be able to re-route if caught early.

Cracked Fittings

If fittings are cracked or corroded they should be replaced. It may be safest to replace the hose too, as the faulty fittings have caused damage. Some white oxidation on fittings is okay, but red rust is a problem.

Hoseright has the hydraulic products and services to minimise your downtime and maximise your safety. For hydraulic hoses and fittings, as well as services and repairs in Perth, contact our team today.

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Why Do Hydraulics Hoses Fail?

Even the best hydraulic hoses will fail eventually, but there are some common reasons they tend to perish before their time. At Hoseright we have seen it all when it comes to the best and worst of hydraulic hose maintenance. In this article, we’ll take you through some of the common reasons why hydraulic hoses fail as well as letting you in on simple ways to detect and avoid problems.

The nine most common reasons for prematurely failing hydraulics are:

Operating above Their Rated Pressure

Check that the rated maximum operating pressure of the hydraulic hose is greater than the system’s operating pressure. Hose lines are rated for continuous operation at their specified maximum operating pressure.

Intense or Frequent Pressure Surges

It is normal for hydraulic systems to sometimes develop surges above the relief valve settings. These surges are never good for the hose, but they aren’t a huge problem unless they are too severe or happen too frequently. If this is occurring in your hydraulic system you will save money in the long run by investing in a hose with a higher pressure rating.

High and Low Temperatures

Extremely hot or cold fluid temperatures can also damage your hydraulic hoses. Fluids that are at or above the maximum allowed temperature cause a deterioration of the physical properties of the inner tube and the outer cover of the hose. Fluids at very low temperatures can also become problematic, though this is less common

Ambient Temperatures

Many industrial and factory environments can create high or low ambient temperatures, and these can degrade the cover and reinforcement materials. These temperatures should be considered in conjunction with internal temperatures and adjusted if damage is likely to be done.

Using the Wrong Fittings

Improper fittings and other components can reduce the life of a hydraulic hose. When selecting fittings, a decision must be made between crimped and field attachable styles. A fitting’s configuration, as well as a strategic selection of elbows and jump-size components, should be considered for long-life use.

Improper Routing

Bad routeing of hydraulic hoses can abrade them, and this is responsible for almost 60% of premature hose failures. Make sure hoses don’t need to bend at severe angles and are clamped in place to avoid abrasion. You should also use protective sleeves.

Ill-Advised Vacuum Services

Vacuum servicing is not recommended for double-wire braid or spiral-wire reinforced hoses. If vacuum data is not given in a catalogue, then the hose is usually not recommended for this type of service.

Incorrect Bend Radius

Hydraulic hoses are flexible, but only within limits. The safe operating pressure of hoses is based on their operation when straight. As you bend the hose its ability to withstand pressure drops. Bends that are too tight can cause weakening and outright failure of the hose.

For further information and for all your hydraulic hose needs, contact Hoseright today.

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