Choosing the Right Accessories for Your Hydraulic System

When it comes to hydraulic systems, your concerns for safety compliance shouldn’t end with ensuring your hoses meet Australian safety standards. It is equally important that all your hydraulic fittings, couplings, washers, o-rings, and other accessories are also up to scratch.

Failure to ensure all of your hydraulic accessories are safety compliant can lead to financial loss, injury or death of workers – and even criminal convictions and hefty fines.

Why Hydraulic Accessories Are Important

The same factors in hydraulic systems that give them their immense power and utility also make them potentially dangerous. Hydraulic fluid, often at very high temperatures, being pumped under incredibly high pressure – high enough to power heavy machinery – it’s an inherently volatile situation that must be tamed to be safe.

Think of hydraulic power as a lion. The hose is its cage, and you naturally want this to be up to standard, reliable, regularly inspected, and so on. But hydraulic accessories are the bolts, pins, locks, and other essential parts of the cage that held it together. If either the cage itself or the components holding it together and securing it are faulty, you might end up as dinner.

The Risks of Sub-Par Accessories

The problems associated with industrial hose fittings and other hydraulic accessories that don’t meet Australian safety standards range from life-threatening to profit-destroying, or even both. If the fittings or couplings holding an operational hydraulic hose in place come loose, your operation will lose huge amounts of costly hydraulic oil as the pressurized fluid sprays out of the machine.

Any workers nearby will be in grave danger of both striking injuries from the flailing hose and serious burns from the heated hydraulic fluid. Less dramatically, faulty washers or corroded hydraulic fittings can lead to wasteful leaks that will drip profits away over the long term.

Legal Risks

Aside from the tragedy of an injured or killed worker, your company could also face legal ramifications. If an incident is found to be the result of industrial hoses or fittings that failed to meet safety standards – either in design, manufacture, installation, or maintenance – you could face hefty fines and possibly criminal convictions.

How to Ensure Your Hydraulic Accessories Comply

The first and most important way to ensure compliance is to get the right accessories in the first place. No amount of maintenance is going to help if the parts are sub-standard in the first place. The hydraulic accessories you choose must be manufactured to meet relevant Australian safety standards. You also need to check that they are rated to withstand the pressure you’ll be putting them under and to deal with surges.

At Hose Right, our wide range of hydraulic accessories, stainless steel fittings, pneumatic couplings, and other components are all manufactured to meet the highest Australian safety standards. Our expert team will also discuss your specific hydraulic system and help you ensure you choose the right products to suit its needs.

Compliant Installation and Maintenance

The installation also needs to be carried out strictly according to the manufacturer’s guidelines and avoiding common causes of hose or fitting failure.

Just as important as having the right product installed correctly is regular maintenance to keep it functioning well. Check your user manual to establish the best timeframe for scheduled maintenance and ensure it is carried out safely and thoroughly

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Tube Vs. Hose: The Pros and Cons

When the time comes to chose between a tube or a hose for your hydraulic needs, there’s a lot to take into account. You need to ask yourself some questions in order to pick the correct solution for your needs. For example:

• When would you use a metal tube over a hose?
• When would you pick a hose over a metal tube?
• Is it even possible to replace a metal tube assembly with a hose? If so, should you do so?

Both options have their good and bad points dependent on the application they’re to be used for. A piece of hydraulic equipment can have both fittings in different parts of the system. Generally speaking, tubes are best used near heat sources whereas a hose is best used if it’s to be attached to any moving parts for instances, where high vibration is present. If you’re still in two minds in terms of weighing up the benefits of each, take a look:

Benefits of Using Tube

Some of the benefits of tube include:

• Generally not as heavy as hose
• Consistent dimensions even under pressure
• Higher dissipation of heat

Drawbacks of Using Tube

some major drawbacks of using tube include:

• Only useful in rigid applications
• The maximum length of 20 feet
• Corrodes easily
• Transfers any vibration to other components
• Bad heat insulation

Benefits of Hose

 If you’re considering using a hydraulic hose, bear in mind the following:

• Generally less likely to corrode
• Good heat insulation
• Flexible enough to be used in dynamic applications
• Longer lengths than tube available
• Easily installed in hard-to-reach places
• No transfer of noise and vibration

Drawbacks of Hose

Hose tends to be a good choice for many applications, but, as with everything, there are some drawbacks.

• Limited temperature range for operating
• Heavier
• Tends not to dissipate heat well
• Fittings can corrode

If you’re looking for more information on hydraulic hoses or are looking for hydraulic hose repair, Perth-based company Hoseright can help. Contact us today on 08 9409 7375.

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Take Advantage of 24/7 Maintenance Services

The team at Hoseright is proud to offer 24/7 mobile maintenance services for hydraulic systems in Perth and regional Western Australia. You never know when your hydraulic system might break down – if it’s the middle of the night and you’re hemorrhaging money you shouldn’t have to wait until business hours to get the problem fixed!

Many operations can’t function or conduct business at all without a fully-functioning hydraulic system. It’s important to have an expert team who can fix your problems where you are, and when you need them so that you don’t need to deal with the stress of missed workdays and lost revenue.

Situations That Call for 24/7 Support

Many industries are heavily reliant on hydraulic systems and it is important to have support available at all times. For example:

Hydraulics in Trucks

Whether you are a council garbage man using a hydraulic arm to empty wheelie bins or a long-haul trucker using hydraulic lifts to load and unload freight, the chance is if you’re working with trucks you’re working with hydraulics. When that hydraulics fail it’s usually impossible or unsafe to continue with your job until they’re fixed. With 24/7 services it doesn’t matter if your hydraulics fail during a 3am transportation run; a team can have you back on the road before sunrise.

Hydraulics in Mining

The mining industry relies on hydraulic systems at almost all levels of operation, from trucks with hydraulic lifters to hydraulic diggers and even extremely high-pressure hoses for hydraulic mining. Most mines run both day and night, so without prompt, efficient, 24/7 maintenance services, an entire night’s profits could be wasted away due to faulty hydraulics.

Hydraulics on the Farm

Australian agriculture also relies heavily on hydraulic technologies to operate smoothly. There are hydraulic seeders, hydraulic trimmers to keep fruit trees in check, and most tractors use hydraulic technology as well. It doesn’t matter if you’re running a large industrial food operation or a small organic farm if your technology fails you’ll be losing money – not to mention potentially creating shortages in the food supply! 24/7 support that can fix your problem on-site is essential.

Our World Class Technicians Can Help

No matter what problem has arisen in your hydraulic system, Hoseright’s technicians will expertly diagnose the issue and fix it as efficiently as possible without sacrificing quality workmanship. Our team works with top of the line new hydraulics systems, including high-performance systems that need to be kept in excellent condition, as well as difficult older systems that need a bit more elbow grease. We also stock only the highest quality industrial Hose Fittings and can carry out the professional installation of any parts needing replacement.

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The Hidden Dangers of Corrosion

The effects of corrosion on our hydraulics system are never good, and they can even be catastrophic. Corroded fittings are one of the key signs you should look for when assessing the health of your hydraulic equipment.

How To Select the Right Hydraulic Hose For Your Needs

The world of hydraulic hose is vast. It can be therefore difficult to select the right type of hose for your specific needs. There are various sectors in which hydraulic hoses are needed, for example:

• Submarines and boats
• Industry – food production, factories, steel works
• Excavators
• Road sweepers
• Refuse vehicles
• Agricultural machinery – combine harvesters, tractors etc.

At hydraulic hose Perth-based company Hoseright, our skilled and friendly staff have a combined experience of 75 years in the industry. You can rely on us to help you choose the right fit for all your hose and fittings. Locals and people in surrounding areas have used our efficient services for many years. There’s a reason why they come back and back again. Our team’s passion for their work is unsurpassed. You can therefore always be assured of the highest levels of customer service and advice just when you need them.

We can help you with some insight into what you need for the application you have in mind. What we need to know from you to begin is:

• The maximum flow you need
• The fluid type you’re using
• The length of required hose
• The maximum pressure you need
• Whether there is a need for any hose fittings
• The specific details of what you need your hose to do.

Once we have all this information, we can make recommendations that will suit your needs. Bear in mind that system pressure is arguably the foremost factor when it comes to choosing a hose. It’s crucial to be aware of the exact working pressure of your system. Furthermore, you should always have complete knowledge of any pressure spikes so your hydraulic hose functions at its best. Whether you need a hydraulic hose, fittings or a hydraulic hose crimper, Perth-based Hoseright is with you all the way.

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Extending the Life-span of your Hydraulic Hose

We’ve all been there. How many times have you experienced, deep cuts, pressure spikes, extreme hose abrasion or kinking? A hydraulic hose has a finite life. By looking after it, it will consequently provide you with a greater service time. In terms of maintenance, it’s easy to overlook paying attention to maintenance until the worst occurs. Lack of hose maintenance can lead to various problems including:

• Potential damage due to contaminants polluting the system
• Cleaning, disposing and replacing any lost hydraulic oil
• Damage to other integral components
• Downtime of machinery
• Potential loss of income

With the above in mind, what can be done to extend the life of your hose while keeping costs as low as possible?

Keep an Eye on Operating Conditions

Generally speaking, the day-to-day conditions your hose is exposed to determines its service life. High or low-temperature extremes accelerate the ageing process. Pressure fluctuations can also wreak havoc on a hydraulic hose. If you’re concerned about the operating conditions of your hose, it’s worth speaking to the experts in terms of your options.

External Damage

To minimize any external damage, carefully inspect your hose on a regular basis, ensuring all clamps are secured.

Bending

If a hydraulic hose is bent in more than one plane, the wire reinforcement twists. This can reduce the service life quite significantly. If you’re concerned about bending, be sure to check that your hose is assembled and routed well. Also, inspect any clamps where the hose may be subject to movement.

If you’re at a loss in terms of what to do about your hydraulic hose problem or you just need some advice, our friendly and professional team at Hoseright can help. Our many years of experience enable us to fully understand how all these issues occur. Additionally, we can help you to prevent any re occurrence in the future. Safety and longevity of parts is our goal. We understand that your business or project isn’t simply a 9-to-5 job. So, this is why we provide you with 24/7 support whenever you need us. Hoseright should be your go-to company for hose fittings Perth.

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Hydraulic Hoses: The Facts

It’s easy to take a hydraulic hose for granted. However, have you ever stopped to think about the many aspects that are involved in the design, creation and testing of the best quality hydraulic hoses? In this article, we take a look at some interesting hydraulic hose facts.

• Hydraulic assemblies and hoses are often made from multiple materials. The most commonly-used primary material of construction is rubber. However, materials tend to differ depending on exact requirements in terms of use.
• Hose assemblies are made up of both a hose and hose fittings. Each different component will be independently rated by working pressure. The lowest maximum working pressure between the hose and fittings is the highest maximum pressure for the entire assembly.
• Spiral hose is considered to be more robust than braided. Spiral hose can also be put under higher pressures than its braided counterpart.
• Contemporary hydraulic hose is usually made up of three parts or more. There should be a flexible inner tube that’s fully compatible with the fluid it’s to carry. Additionally, there is a reinforcement layer. There is also an outer layer that’s often abrasion, weather or oil resistant depending on the environment of use.
• Tube vs. hose. Hose is available in longer lengths and is more flexible than tube. Also, it’s easily installed in tight places, insulates heat better, is less likely to corrode and is also more rapidly fabricated than tube. Tube, on the other hand, is useful for a high-vibration environment, to attach to moving parts and when its routed near a source of heat.
• How long a hydraulic hose lasts depends on various factors. There is no exact answer to how long a hydraulic hose might last. If you’re currently on the look-out for a hydraulic fitting, Perth-based experts Hoseright are available 24/7 to help.

Hoseright is the foremost company in the area specialising in industrial hose products. If you’re looking for air hose fittings, Perth-based Hoseright works around the clock to keep your machinery in tip-top condition. Contact the trusted company for hydraulic repairs Perth-based Hoseright.

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